Product Description:
The fully automatic water softener comes with a comprehensive
automatic control system that can be customized as a single-tank or
dual-tank system based on user requirements. The complete system
operates automatically, with one tank being used while the other
acts as a backup. When the operating tank reaches the set water
production capacity, it automatically switches to regeneration
mode, and the backup tank takes over the operation. The entire
softening system operates in a fully automatic mode that includes
several processes, including running, backwashing, brine suction,
ion exchange, forward flushing, and standby.
The raw water flows through the resin tank containing ion exchange
resin, which is equipped with an automatic control valve. The ions
Na+ in the resin undergo ion exchange with the cations (Ca2+, Mg2+)
in the water, resulting in water hardness being ≤0.03mmol/L. When
the system reaches the set flow rate, the controller automatically
starts the regeneration process.
Main Steps for Regeneration Process
- Backwashing: Water is directed upwards through the bottom distributor to flush
and loosen the resin bed, simultaneously removing accumulated
suspended particles from the resin surface.
- Brine Suction Regeneration: Saturated brine solution is injected into the resin tank through
the brine injector after dilution to a concentration of 5-8%. The
brine solution flows downward through the deactivated resin bed,
regenerating the resin and restoring its original exchange
capacity.
- Exchange: The exchange process consists of two steps. In the first step,
after the regeneration liquid is injected, there is still some
regeneration brine in the upper space of the resin tank that has
not participated in the regeneration process. To fully utilize this
brine, clean water with the same flow rate as the regeneration
liquid is used to thoroughly regenerate the uninvolved brine
through the resin bed. This step is called exchange. In the second
step, the regeneration waste liquid in the resin pores is displaced
from the resin bed.
- Forward Flushing: The purpose of forward flushing is to completely remove the
residual regeneration waste liquid from the resin bed and clean it
until the water meets the required standards.
| Project Name | | Unit | 1T/H | 30T/H | 35T/H | 40T/H | 50T/H | 60T/H | 80T/H | 100T/H |
| |
| Inlet pressure | mpa | 0.15-0.25 | |
| Water production | T/H | 0.8-1.2 | 27-33 | 32-38 | 35-45 | 45-55 | 55-65 | 70-90 | 90-110 |
| Raw water turbidity | O | ≤2 |
| Raw water hardness | mmol/L | ≤15 |
| Residual hardness of soft water | mmol/L | ≤0.03 |
| Self-consumption water rate | % | 4 |
| Power supply | | Single-phase electricity 50HZ 220V |
| Diameter of exchange column | Stainless steel head | mm | | ∅750 | ∅750 | ∅900 | ∅900 | ∅1000 | ∅1200 | ∅1400 |
| Ordinary head | mm | ∅160 | ∅760 | ∅760 | ∅890 | ∅900 | ∅1000 | ∅1180 | ∅1400 |
| Resin tank height | | mm | | | | | | | | |
| Inlet and outlet water pipeline | Solenoid valve | mm | DN15 | DN65 | DN65 | DN80 | DN80 | DN100 | DN125 | DN150 |
| Valve body | mm | DN20 | | | | | | | |
| Flow meter | | L/H | 60 | 600 | 600 | 1000 | 1000 | 2000 | 2000 | 2500 |
| Resin filling capacity | Solenoid valve | KG | | | | | | | | |
| Total weight of equipment | | KG | | | | | | | | |
| Salt tank size | Self-processing | mm | 225*650 | 640*750 | 640*750 | 700*850 | 760*800 | 760*800 | 890*800 | |
| Purchase from outside | | | 1000L | 1000L | 1500 | 2000 | | | |
Features:
Our system boasts a high level of automation that saves you time
and effort in maintaining water quality. Through advanced
technology, our system can stabilize water quality, ensuring clean
and clear water for all your aquatic needs.
With a focus on efficiency, our system is designed to operate at a
high level of productivity. This is thanks to the utilization of
the latest innovations in technology and engineering. Our system is
engineered for low energy consumption, which translates to
significant savings on your utility bills.
We are committed to offering you cost-effective solutions that
provide long-term value. Our system's low operating costs ensure
that you don't have to worry about high maintenance fees, allowing
for a better investment and return.
Technical Parameters:
Automatic Water Softener
The Automatic Water Softener features simple and reliable operation
with automatic control. This equipment is capable of softening
water with high hardness of up to ≤15mmol/L to a residual hardness
of ≤0.03mmol/L in a single pass.
The regeneration time is short, and resin consumption and salt
consumption are kept low, ensuring stable water quality and low
operating costs.
The equipment has a compact and rational design and is lightweight,
requiring only a small footprint. It is delivered from the factory
as a complete machine with a simple installation process. All
that's needed is to connect the inlet and outlet pipes and power
supply to start water production.
Applications:
The Automatic Water Softener system is utilized for the purpose of
treating circulating makeup water in a range of equipment including
steam boilers, hot water boilers, heat exchangers, steam
condensers, air conditioning systems, and direct-fired equipment
and systems. Additionally, it is used for both domestic and
industrial water treatment across a wide range of industries
including food, electroplating, pharmaceuticals, chemicals,
printing and dyeing, textiles, electronics, as well as
pre-treatment for desalination systems.
The water softener system functions by significantly reducing the
hardness of the water through the process of single-stage or
multi-stage water softening. As a result, the produced water is of
a considerably reduced hardness and is thereby able to serve
specific purposes.
In brief, the Automatic Water Softener system is designed to soften
water and ensure that it is suitable for its intended use by
minimizing its hardness level. It is a crucial requirement for
industries as well as households and is an effective solution for
water management.
