Product Description:
The fully automatic water softener comes equipped with a
comprehensive automatic control system, which can be customized as
a single or dual tank system, based on the user's requirements. In
the case of a dual tank system, when one tank reaches its set water
production capacity, it automatically goes into regeneration mode
while the other takes over the operation. The entire softening
system works in a fully automatic mode, including critical stages
like running, backwashing, brine suction, ion exchange, forward
flushing, and standby.
All the raw water flows through the resin tank containing an ion
exchange resin, with an automatic control valve. The Na+ ions in
the resin exchange with the cations (Ca2+, Mg2+) in the water. This
results in an outlet of softener water having a water hardness
≤0.03mmol/L. When the set flow rate is achieved, the controller
will automatically initiate the regeneration process, consisting of
the following steps:
- Backwashing: To flush and remove accumulated suspended particles, water is
directed upward through the bottom distributor into the resin bed.
- Brine Suction Regeneration: The saturated brine solution is injected through the brine
injector into the resin tank after diluting it to 5-8%
concentration. The brine solution then flows downward, regenerating
the resin and restoring its original exchange capacity.
- Exchange: This step happens in two stages. In the first, some regeneration
brine remains in the upper space of the resin tank after the
regeneration liquid injection. To ensure efficient use of this
brine, clean water with the same flow rate is used to regenerate
the residual brine through the resin bed. In the second step, the
regeneration waste liquid in the resin pores is displaced from the
bed.
- Forward Flushing: This step aims to remove the remaining regeneration waste liquid
completely from the resin bed and clean it until the water conforms
to the required standards.
| Project Name | | Unit | 1T/H | 10T/H | 20T/H | 30T/H | 40T/H | 50T/H | 60T/H | 80T/H | 100T/H |
| |
| Inlet pressure | mpa | 0.15-0.25 | |
| Water production | T/H | 0.8-1.2 | 9-11 | 18-22 | 27-33 | 35-45 | 45-55 | 55-65 | 70-90 | 90-110 |
| Raw water turbidity | O | ≤2 |
| Raw water hardness | mmol/L | ≤15 |
| Residual hardness of soft water | mmol/L | ≤0.03 |
| Self-consumption water rate | % | 4 |
| Power supply | | Single-phase electricity 50HZ 220V |
| Diameter of exchange column | Stainless steel head | mm | | | ∅650 | ∅750 | ∅900 | ∅900 | ∅1000 | ∅1200 | ∅1400 |
| Ordinary head | mm | ∅160 | ∅420 | ∅640 | ∅760 | ∅890 | ∅900 | ∅1000 | ∅1180 | ∅1400 |
| Resin tank height | | mm | | 1800 | | | | | | | |
| Inlet and outlet water pipeline | Solenoid valve | mm | DN15 | | DN65 | DN65 | DN80 | DN80 | DN100 | DN125 | DN150 |
| Valve body | mm | DN20 | | | | | | | |
| Flow meter | | L/H | 60 | 160 | 400 | 600 | 1000 | 1000 | 2000 | 2000 | 2500 |
| Resin filling capacity | Solenoid valve | KG | | | | | | | | | |
| Total weight of equipment | | KG | | | | | | | | | |
| Salt tank size | Self-processing | mm | 225*650 | 410*650 | 640*750 | 640*750 | 700*850 | 760*800 | 760*800 | 890*800 | |
| Purchase from outside | | | | 800L | 1000L | 1500 | 2000 | | | |
Features:
High Automation Level
The automation level of our system is top-notch, ensuring that all
tasks are completed with precision and consistency. Our system can
monitor and adjust itself to optimize performance and reduce the
need for human intervention. This feature not only increases
efficiency but also improves productivity.
Stable Water Quality
We understand the importance of water quality to our customers. Our
system is designed to provide stable water quality, ensuring that
the water you use meets your desired standards throughout the day.
Our water quality monitoring system continuously checks and adjusts
the water to maintain consistency and reliability. You can trust
our system to deliver high-quality water every time.
High Efficiency
Our system is engineered for maximum efficiency. From system design
to operation, the focus is on achieving high productivity with
minimal waste. Our state-of-the-art technology allows for efficient
water usage and energy conservation without compromising capacity
and performance. This efficiency translates to increased
productivity, cost savings, and environmental sustainability.
Low Energy Consumption
Our system is designed to reduce energy consumption to the minimum
possible. Our engineers ensure that the energy required to power
the system is optimized, using only what is necessary to maintain
functionality. This feature ensures that operating costs and carbon
footprints are kept low while providing reliable performance.
Low Operating Costs
Our system is designed to minimize operating costs effectively. Our
engineers work tirelessly to ensure that each aspect of the system
is optimized for maximum efficiency, reducing waste and maintenance
costs. Our system also requires minimal manual intervention,
reducing labor costs significantly. Our solution provides the best
value for our customers by maximizing productivity while minimizing
costs.
Technical Parameters:
Automatic control is made simple and reliable, allowing for easy
operation.
With strong adaptability, our system is capable of softening even
the hardest water with a hardness level of ≤15mmol/L to residual
hardness levels of ≤0.03mmol/L in a single pass.
Our systems are designed for efficiency, boasting short
regeneration times, low resin and salt consumption, stable water
quality, and low operating costs.
The system itself is lightweight and compact with a rational
design, requiring a small footprint.
Our complete machine is delivered from the factory, and
installation is made simple for you. All that is required is the
connection of the inlet and outlet pipes and power supply to start
water production.
Applications:
The Versatile Use of Automatic Water Softener
The Automatic Water Softener is a highly efficient device that can
be used in various applications such as circulating makeup water in
steam boilers, hot water boilers, heat exchangers, and air
conditioning systems. It can also be used in other direct-fired
equipment and systems. The main aim of using the Automatic Water
Softener is to prevent the water from causing damage to the
equipment by minimizing the hardness of the water used.
The device is not only used in industrial settings but it is also
employed in several domestic applications. It finds its use in
sectors such as food, electroplating, pharmaceuticals, chemicals,
printing and dyeing, textiles, electronics, as well as
pre-treatment for desalination systems.
The Automatic Water Softener can easily reduce the hardness of the
produced water, regardless of whether it is a single-stage or
multi-stage water softener. This results in significantly better
performance and improved longevity of the equipment.
